Production Technology
The production department processes various materials to provide "products that satisfy and earn the trust of customers" that meet their needs.
We manage the manufacturing process under a production management system that comprehensively manages all operations from order receipt to design, production, and shipping, and we ensure high quality by completing the product through can manufacturing, machining, assembly, performance and function verification, painting, and shipping.
Production drawings
Production Planning
We ensure high quality by managing the manufacturing process (plate manufacturing, machining, assembly, performance and functionality checks, painting and shipping) under a production management system that comprehensively manages all operations from receiving orders to design, production and shipping.
Can manufacturing and purchasing
In can manufacturing, we have installed the latest welding equipment and are using 3-axis positioners and welding robots to respond to the increasing demand for welded steel plate structures made from special steel, such as super duplex stainless steel, which will become mainstream in the future, thereby shortening welding time and producing high-quality products.
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Semi-automatic welding equipment
We have introduced equipment that allows for continuous welding, ensuring consistent quality.
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welding robot
We are promoting automation of work to reduce time and stabilize quality.
Main application areas
- pump:Discharge elbow, foundation base, etc.
- Blower:Invera, casing, etc.
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3-axis positioner
We can perform optimal welding at any position, creating high-quality products.
Main application areas
- pump:Pumping pipes, small pipes, etc.
- Blower:Impeller, etc.
machining
For machining, we are equipped with multiple large processing machines, and by implementing two shifts in some areas, we are able to handle short delivery times.
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Turning center with pallet changer
Maximum processing diameter: 4000mm
Maximum processing height: 3000mm
Ram stroke: 1500mm
Equipped with a rotating spindle and automatic bullet changer. Processing: Turning and drillingMain application areas
- pump:Impeller, foundation base, etc.
- Blower:Impellers, split casings, etc.
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Table-type horizontal boring machine with pallet changer
Spindle diameter: 130mm
Table front and back: 3000mm
Table left and right: 1600mm
Spindle up and down: 2250mm
Equipped with automatic bullet exchanger Processing content: All processesMain application areas
- pump:Discharge elbow, etc.
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Double-column machining center with pallet changer (five-face machining center)
Gate width: 2050mm
Gate height: 1650mm
X-axis travel amount: 3200mm
Y-axis travel amount: 3000mm
Z-axis travel amount: 700mm
W-axis travel amount: 800mm
Equipped with automatic bullet changer Processing content: Machining of mating surfaces and boringMain application areas
- pump:Discharge elbow, etc.
- Blower:Two-piece casing
assembly
Performance and function check
For performance and function testing, we use the latest equipment, including computer-based automatic performance measuring devices, to conduct rigorous product inspections, and only allow safe, high-quality products to be shipped.
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Performance measurement
With our latest equipment, we are able to carry out tests that comply with the following domestic and international plans.
Main application areas
- pump:API, ISO, JIS
- Van Blois:API, JIS, ASME/PTC
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Pump testing scene
Actual pump performance can be confirmed using the test waterway.
Performance tests can be performed up to a maximum flow rate of 80,000 m3/h.
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Power receiving equipment
The power receiving capacity is 7500kVA. It is possible to operate motors up to approximately 3700kW.
We have a cycle changer facility, which allows testing at both 50Hz and 60Hz frequencies.